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Most Common Problems with the Ford Explorer

Most Common Problems with the Ford Explorer

Diana Gehring |

The Ford Explorer has been one of America’s most popular SUVs for decades. It’s practical, family-friendly, and widely available — but certain model years are known for specific recurring problems.

Here’s what you should watch for.

1. Transmission Problems (Very Common on Multiple Generations)

Common Symptoms

  • Hard shifting
  • Slipping between gears
  • Delayed engagement
  • Jerking at low speeds
  • Check engine light

Why It Happens

Older Explorers (especially early 2000s) were known for major transmission failures.

Newer 6-speed and 10-speed models can experience:

  • Valve body wear
  • Torque converter issues
  • Software-related shift concerns

Transmission heat and fluid breakdown are major contributors.

2. Water Pump Failure (3.5L V6 Engines)

This is one of the most serious issues.

On certain 3.5L engines, the water pump is mounted internally and driven by the timing chain.

If it fails:

  • Coolant leaks into the engine oil
  • Engine damage can happen quickly
  • Full engine replacement may be required

Warning Signs

  • Overheating
  • Coolant loss with no visible leak
  • Milky oil
  • Engine noise

This is not a small repair if ignored.

3. Power Steering Failure (2011–2015 Models)

Symptoms

  • Sudden loss of steering assist
  • Steering wheel becomes very hard to turn
  • Power steering assist fault message

Electronic power steering racks in some models fail unexpectedly.

4. Exhaust Odor in Cabin

Certain model years had complaints of:

  • Exhaust smell entering the vehicle
  • Strong odor during acceleration

This raised safety concerns and resulted in service bulletins and design changes.

5. Electrical & Infotainment Issues

Common complaints include:

  • Touchscreen freezing
  • Backup camera failure
  • Random warning lights
  • Battery drain
  • Door lock malfunctions

Modern Explorers rely heavily on modules and communication networks. Low battery voltage alone can cause multiple issues.

6. Rear Suspension & Wheel Bearing Wear

Because Explorers are often:

  • Loaded with passengers
  • Used for towing
  • Driven in varying terrain

They commonly experience:

  • Rear wheel bearing noise (humming or grinding)
  • Suspension clunks
  • Uneven tire wear

7. Turbocharger Problems (EcoBoost Models)

Turbocharged versions can experience:

  • Loss of boost
  • Whining noises
  • Oil leaks
  • Carbon buildup
  • Regular oil changes are critical for turbo longevity.

What Explorer Owners Should Do

✔ Change oil consistently

✔ Monitor coolant levels carefully

✔ Address steering warnings immediately

✔ Don’t ignore overheating

✔ Keep battery and charging system healthy

✔ Scan codes early

Most Explorer problems give warning signs before becoming catastrophic.

Final Thoughts

The Ford Explorer is a capable SUV — but certain engines and model years require close attention. Understanding the common issues helps owners avoid expensive surprises and make smarter maintenance decisions.

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